How To Do If Zinc Kettle Is Leaking Zinc Solution?

When a zinc kettle is in operation and white smoke is suddenly coming out of the chimney, this is an indication that the zinc kettle is leaking zinc at some point.

 

The correct response in case of zinc kettle leakage

In this case, the heating of the combustion system should be stopped immediately.

Stop the galvanizing unit, lift the galvanizing turntable as soon as possible, and quickly organize manpower to pump the zinc with a zinc pump.

Pump the zinc into the pre-made zinc container. And as soon as possible, determine the location of the zinc leak, which is usually at the place where the heating flame is closest to the zinc kettle, sometimes at the part where the zinc fluctuates strongly.

 

Zinc Kettle

 

After the zinc is extracted and the zinc is no longer ejected outward, the zinc leak hole can be remedied according to the actual situation. When you need to remedy the zinc leak, cover the zinc surface with adiabatic asbestos or silicate fiber felt, and cover it with steel plates.

After this work is done, the electric welder can use the special zinc corrosion resistant welding rod to make the overlay welding repair at the hole; when making up the welding, the operating conditions of the electric welder are very bad, both in terms of a large amount of heat attack inside the zinc kettle and the difficulty of operating in a narrow location, so the continuous operating time can only be within 15~20 minutes.

Therefore, several welders must be organized to take turns to perform the operation. When mending welding, the fan should be aimed at the operator to blow away, but care should be taken not to make the wind pass above the zinc kettle to blow the operator, which will blow the heat to the operator's body.

 

Zinc kettle precautions

1. Regular maintenance and inspection of the inductor body cooling fan.

2. Avoid power failure of the inductor body, which will reduce the life of the inductor body

3. Regular inspection of the inductor body

Clear the dirty debris around the air-cooled sleeve and between the core and coil, using tools such as hydrogen and brushes to prevent safety hazards. Note: Clean-up should be done after a power failure; keep the coil clean to prevent burning of the coil by firing.

4. Regularly check the thermocouple to prevent corrosion and avoid untrue measurement temperature.

5. Regularly check the electrical components in the electrical cabinet, and clean the dust in each electrical component to eliminate hidden problems.

6. Regularly record the data of each instrument, which helps to grasp the working condition of each link and diagnose hidden problems in time.

7. Due to a power failure for some reason, within 30 minutes, the induction body restart should start from low power and gradually return to working condition.

 

We are a zinc kettle supplier, please feel free to contact us if you need them.

评论

发表评论

此博客中的热门博文

Heat Pumps for Domestic Hot Water: A Sustainable Solution

图片
 In the pursuit of sustainable and energy-efficient technologies,  Domestic Hot Water Heat Pump  have emerged as versatile systems with the potential to revolutionize the way we heat our homes. While they are commonly associated with space heating and cooling, one question arises: Can heat pumps be effectively utilized for domestic hot water as well?  Most homeowners who have heat pumps use them to heat and cool their homes. But a heat pump also can be used to heat water -- either as stand-alone water heating system, or as combination water heating and space conditioning system. Understanding Heat Pumps Before delving into their application for domestic hot water, it's essential to grasp the fundamentals of how heat pumps operate. Heat pumps work by transferring heat from one location to another, making use of a refrigerant and a cycle of evaporation and condensation. This process enables them to extract heat from the air, ground, or water, and then deliver it to the...
阅读全文

High-Pressure Slurry Pump Explained

图片
  Welcome to the world of   high pressure slurry pump , where power meets precision. In this article, we delve into the intricacies of these robust machines, exploring their applications, benefits, and everything in between. If you're navigating the landscape of pumping solutions, this guide is your compass. High-Pressure Slurry Pump Explained What is a High-Pressure Slurry Pump? Embark on a journey to understand the core functionality of high-pressure slurry pumps. These mechanical marvels are designed to handle abrasive slurries with ease, making them indispensable in various industries. Applications Across Industries Explore the diverse applications of  slurry pumps , from mining operations to wastewater treatment plants. Their versatility and reliability make them a go-to solution in challenging environments. The Inner Workings Delve into the intricate details of how high-pressure slurry pumps operate. Understanding their mechanisms sheds light on why they are the pre...
阅读全文

Advantages of Using an Automatic Leather Cutting Machine in Car Mat Manufacturing

图片
  In the ever-evolving landscape of manufacturing, precision and efficiency are paramount. When it comes to crafting car mats, the use of cutting-edge technology can make all the difference. One such technological marvel that has revolutionized the car mat manufacturing industry is the   Automatic Leather Cutting Machine ​. In this article, we delve into the manifold advantages of incorporating this state-of-the-art equipment into your production process. Enhanced Precision and Accuracy When it comes to manufacturing car mats, precision is non-negotiable. Each car mat needs to fit seamlessly into the designated vehicle model, ensuring a snug and tailored appearance. Automatic Leather Cutting Machines excel in this aspect, offering a level of precision that is unmatched by traditional cutting methods. These machines utilize advanced software and laser-guided technology to cut leather with extraordinary accuracy. Whether it's intricate patterns or complex designs, the Autom...
阅读全文